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Paridhaan Laminated Frame Non Woven Box Bag W 17.5” x H 14” x G 5”

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Created & manufactured laminated non-woven 3 side gusset bag for a brand name “Paridhaan laminated” in black & white colors.

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Created & manufactured laminated non-woven 3 side gusset bag for a brand name “Paridhaan laminated” in black & white colors. Kept the design simple & subtle as per the client’s prerequisite. The bag is recyclable, reusable & is manufactured using roto-gravure + screen printing process.

Product Specifications

Item Description
Bag Colour White
Bag Size XL
Capacity (kg) 10-12 kg
Material Laminated Non Woven Fabric
Printing Process Roto Gravure + Screen Printing
Recyclable 100% Recyclable
Reusable Yes
Dimensions 5 × 17.5 × 14 mm

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1. Material Composition

Non-Woven Fabric: The bag is made from non-woven fabric, which is often produced from recycled or renewable resources. Non-woven fabrics are generally made using processes that require less energy compared to woven or knitted fabrics. They are typically manufactured through bonding processes such as heat, pressure, or adhesives, which can be more energy-efficient and produce fewer emissions. Laminated Coating: The laminate used in the bag is likely a water-based coating, which is more environmentally friendly compared to solvent-based coatings. Water-based laminates have lower levels of volatile organic compounds (VOCs), reducing their impact on air quality and overall emissions.

2. Production Process

Energy Efficiency: The production process for non-woven fabrics often requires less energy than traditional textile manufacturing. The non-woven fabric production involves simpler processes that reduce energy consumption and emissions. Reduced Waste: Non-woven fabric production can generate minimal waste compared to traditional textile methods. Additionally, the production of laminated non-woven bags often involves fewer chemicals and less water, which contributes to a lower environmental impact.

3. Recycling and Reusability

Recycling Potential: Non-woven fabrics can be recycled, which helps in reducing waste and the need for virgin materials. If the bag is made from recycled non-woven fabric, it further decreases its environmental impact. Durability and Reusability: The durability of the Eco Paridhaan Laminated Frame Non Woven Box Bag means it has a longer lifecycle compared to disposable bags. Reusable bags contribute to a reduction in the number of single-use bags that end up in landfills.

4. Carbon Footprint Considerations

Lower Emissions in Manufacturing: The manufacturing process of non-woven fabrics typically involves lower emissions of greenhouse gases. The energy required for non-woven fabric production is generally less than that required for traditional fabric production. Efficient Use of Resources: The production of the Eco Paridhaan Laminated Frame Non Woven Box Bag likely involves efficient use of resources, including energy and raw materials, which contributes to a lower overall carbon footprint.

Carbon Footprint Calculation Methodology

  1. Identify the Material Data
    • Non-Woven Fabric: Determine the type of non-woven fabric used (e.g., polypropylene, recycled fibers) and its associated carbon footprint. For example, the carbon footprint of polypropylene non-woven fabric is approximately 1.5 kg CO2e per kg of fabric.
  2. Determine the Production Process Emissions
    • Fabric Production: Calculate the emissions from producing the non-woven fabric, including energy use. For non-woven fabrics, this often involves a lower carbon footprint compared to traditional textiles.
    • Lamination Process: Estimate the emissions from applying the laminate, which is usually less than that from solvent-based coatings. Assume a general range of 0.2–0.5 kg CO2e per square meter of laminated fabric.
  3. Account for Manufacturing and Assembly
    • Bag Assembly: Include emissions from cutting, stitching, and assembling the bags. This is usually small compared to material production but should be estimated. Typically, this might add around 0.1–0.2 kg CO2e per bag.
  4. Consider Transportation Emissions
    • Transportation: Estimate the emissions from transporting raw materials to the production site and finished products to the consumer. This depends on transportation mode, distance, and efficiency. For example, transporting 1 ton of goods by truck for 1000 km can add approximately 100–200 kg CO2e.
  5. Calculate Total Carbon Footprint
    • Total Emissions: Sum up emissions from material production, lamination, assembly, and transportation.

Example Calculation

Let's assume the following data for a single Eco Paridhaan Laminated Frame Non Woven Box Bag:
  • Material: 0.2 kg of non-woven fabric (e.g., polypropylene) with a carbon footprint of 1.5 kg CO2e per kg.
  • Lamination: 0.2 kg of laminated material with an additional carbon footprint of 0.3 kg CO2e per kg.
  • Assembly: 0.15 kg CO2e per bag.
  • Transportation: 0.1 kg CO2e per bag (estimated for local transport).
Calculations:
  1. Material Production:
    • 0.2 kg×1.5 kg CO2e/kg=0.3 kg CO2e0.2 \text{ kg} \times 1.5 \text{ kg CO2e/kg} = 0.3 \text{ kg CO2e}
  2. Lamination:
    • 0.2 kg×0.3 kg CO2e/kg=0.06 kg CO2e0.2 \text{ kg} \times 0.3 \text{ kg CO2e/kg} = 0.06 \text{ kg CO2e}
  3. Assembly:
    • 0.15 kg CO2e0.15 \text{ kg CO2e}
  4. Transportation:
    • 0.1 kg CO2e0.1 \text{ kg CO2e}
Total Carbon Footprint:

0.3 kg CO2e (material)+0.06 kg CO2e (lamination)+0.15 kg CO2e (assembly)+0.1 kg CO2e (transportation)=0.61 kg CO2e per bag0.3 \text{ kg CO2e (material)} + 0.06 \text{ kg CO2e (lamination)} + 0.15 \text{ kg CO2e (assembly)} + 0.1 \text{ kg CO2e (transportation)} = 0.61 \text{ kg CO2e per bag}

Summary

References & Scientific Explanation

  1. Material Efficiency: Studies show that non-woven fabrics, due to their production methods and material choices, often have a lower environmental impact. For instance, a review by the Textile Research Journal highlights the advantages of non-woven fabrics in terms of energy and resource efficiency.
  2. Water-Based Laminates: Research on coatings and laminates, such as the study published in the Journal of Cleaner Production, indicates that water-based laminates have significantly lower VOC emissions compared to solvent-based alternatives.
  3. Recycling: The recycling potential of non-woven fabrics is supported by various industry reports, including those from the European Nonwovens Association, which document the benefits of recycling non-woven materials.
  4. Carbon Footprint Studies: Comparative studies, such as those found in the International Journal of Life Cycle Assessment, demonstrate that non-woven fabric production typically results in a lower carbon footprint compared to traditional textile production.

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